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Loading and Transportation in Tunnels

The types of transportation systems most suited to any tunnel are related to its length. If the tunnel is short, there is little need for manriding, and materials can be moved by hand or with the muck haulage equipment. A long tunnel will require some form of manrider, and special materials may need a dedicated carrier to avoid interruption of production or damage during transport. Cost and disruption factors have become increasingly important in recent years, and there has been a trend towards modular systems that provide a multi-function role. For instance, a locomotive can provide a manriding facility without interfering with its prime function as a haulage unit. Other, more complex, systems provide versatile and sophisticated cassette units that can be rapidly mounted on the prime mover. Also required for transport in tunnels are conveyors, hoists, cranes, loaders, carriers, locomotives and rolling stock, and all manner of railbound, monorail, and trackless equipment.

Increasingly sophisticated mucking machinery, which often involves high capital cost, is now common in tunnels. Techniques of muck handling have needed to keep pace with these developments in terms of speed, handling, capacity and reliability in order to control the cost of what is only a by-product of the tunnelling process. Much of the development work on underground muck handling has been carried out by the mining industry, whose production rates dwarf all but the largest civil tunnelling projects. Conveyors are increasingly used to transport spoil, not only in tunnels, but also in vertical shafts.


Following is an alphabetical list of companies supplying equipment and services in this sector.


Alstom Transport
Energy and Transport Infrastructure

Alstom Transport, with sales of Euro4.7 billion and a near 17% market share, is a leading supplier of rolling stock, signalling, services and railway systems to the rail industry world-wide.

Alstom Transport, Po Castellana, 257, 28046 Madrid, tel+34 91 334 58 00, fax +34 91 334 58 01, or visit www.alstom.com


Alvenius Industrier AB
Quick Coupling Piping Systems

Alvenius Industrier of Sweden has for many years supplied piping systems to the tunnelling industry all over the world. Alvenius Tunnelling (AT) pipes with a diameter range between 48 mm and 508 mm are delivered either hot dip galvanised or untreated, and with the well known Alvenius quick coupling with self-sealing gasket. Alvenius has now expanded the product range with TP-pipes, a steel piping system which is thermo-plastic coated inside and outside. This combines the strength of steel and resistance of thermo-plastic to a wide variety of corrosive media. The TP-pipes are also ideal for applications where a very long service life is required, for instance in permanent fire fighting pipe systems. The Arlanda Link Consortium has installed Alvenius TP-pipes as fire fighting piping in 10 km of tunnels at the high speed railway between Stockholm City and Stockholm International Airport. Stockholm Transit Authority also chose the Alvenius TP-pipe system for fire hydrant pipes. The project planning for all fifty underground stations includes Alvenius TP-pipes in competition with stainless steel. SL chose the Alvenius pipe system because the quick coupling system makes installation simple and cost effective, as no welding is needed. TP-pipes are also frequently used in the mining industry as leaching, process and cooling water pipelines. Alvenius are planning for fast growing sales volume for TP-pipes, having invested in a new production line for thermo-pIastic coating of pipes and fittings.

Alvenius Industrier AB, Box 550, SE-631 07 Eskilstuna, Sweden, tel +46 16 16 6500, fax +46 16 12 2634, e-mail info@alvenius.se or visit www.alvenius.se


Bombardier Transportation
Rail Equipment

Bombardier Transportation is a global leader in the rail equipment, manufacturing and servicing industry. Its wide range of products includes passenger rail cars and complete rail transportation systems. It also manufactures locomotives, freight cars, propulsion and controls, and provides signalling equipment and systems.

Bombardier Transportation, Complejo Triada, Torre A, pl 4a, Av Burgos, 17, 28036 Madrid, Spain, tel +34 91 383 62 00, fax +34 91 383 61 99, e-mail salvador.luelmo@es.transport.bombardier.com or visit www.bombardier.com


CAF
Rolling Stock

CAF is a Spanish corporation with more than one hundred years of industrial experience, with facilities in the US and other American and European countries.
CAF designs, manufactures, assembles and maintains all types of rolling stock with a staff of 3,000 and a turnover of Euro400 million/year. CAF is listed in the Spanish Stock Exchange.

CAF, Padilla, 17.60, 28006 Madrid, Spain, tel +34 91 435 25 00, fax +34 91 436 03 96, e-mail caf@caf.es or visit www.caf.es


Continental Conveyor Limited
Spoil and Muck Handling Systems

Continental provides an extensive range of muck haulage equipment for tunnelling applications. CCL's technology, knowledge and vast experience in the global mining sector has been applied, together with tunnelling specific technologies to bring the advantages of conveyor haulage to the
tunnelling industry.
Continental equipment can take the muck from a TBM (including the provision of the TBM tail section interface)and without interruption deliver to the surface and subsequently continue to transfer the material to the designated storage/loading point.
CCL's capability covers the supply of tail sections, heavy duty conveyor components, curving conveyor sections, belt storage allowing the conveyor to extend with the TBM, booster drives that allow for uninterrupted single flights that can be miles in length and vertical haulage systems. In addition Continental provides the on site know how and back-up that makes the entire system operate smoothly and efficiently.
Presently working on the Alptransit Tunnel Project in Switzerland, the ART Heathrow Project and the CTRL Project in London, it reflects Continental's capability and total awareness in today's modern, safe tunnelling environment.

Continental Conveyor Limited, Team Valley Trading Estate, Gateshead, Tyne and Wear NE11 0LP, UK, tel + 44 (0) 191 487 8888, fax + 44 (0) 191 482 1903, e-mail info@continental-conveyor.co.uk or visit www.continental-conveyor.com


Fenner Conveyor Belting
Heavyweight Conveyor Beltings

Fenner Conveyor Belting are exhibiting their extensive range of conveyor beltings, engineered to suit individual applications. The company is a global player supplying the entire spectrum of heavyweight conveyor beltings, including solid-woven, rubber ply and steel cord to the world's quarrying and bulk handling industries. With manufacturing facilities in United Kingdom, USA, Canada, South Africa, Australia and China, no other company can compete with this global coverage and the range of conveyor beltings produced. State-of-the art design, manufacturing and testing facilities ensure that Fenner can supply conveyor beltings suitable for a vast range of applications, manufactured to meet the most stringent international standards of safety, quality and durability.
Fenner recently introduced High Visibility (Hi-Vis) yellow covered Fenaplast belting into various markets, improving the safety and inspection capabilities, particularly on underground conveyors. The enhanced visibility of the yellow covers significantly improves the sighting of the conveyor's moving parts and structure against the belt, allowing easier inspection and making the conveyor itself more conspicuous. Hi-Vis Fenaplast belting is a product innovation driven by the need for improved safety, and is especially advantageous on man-riding conveyors, making the belt edges and conveyor moving parts more obvious to the rider. Fenaplast belting is also available in a range of other colours, to assist in belt identification on conveyor systems.

Fenner Conveyor Belting, Marfleet, Hull, East Yorkshire HU9 5RA, UK, tel +44 (0)1482 781234, fax +44 (0)1482 785438, e-mail gerald.oxley@fenner-group.com or visit www.fenner-group.com


London Underground
Metro Construction and Maintenance

In the Underground Construction arena London Underground (LUL) has international standing, having successfully constructed and maintained large and complex underground engineering projects for over 150 years, not least its Victoria and Jubilee Lines.
LUL's Chief Engineer's Directorate (CED) has a diverse range of engineering management responsibilities to LUL as the Infrastructure Controller, including infrastructure protection technical advice and monitoring the impact of Third Party Works.
LUL and its partner Infrastructure Companies (Infracos) are supporting Underground Construction 2001 with various contributions, which help to demonstrate their business partnership arrangements.

LUL Chief Engineer's Directorate, 30 South Colonnade, Canary Wharf, London E14 5EU, UK, tel +44 (0)207 308 2552, e-mail gellatmi@email.lul.co.uk


Metro de Madrid
Public Transport Service

Next October, Metro de Madrid, S.A. will celebrate its 82nd anniversary by offering a public transport service that is increasing its network and number of stations, as well as its quality service. An underground metro that is ever safer, cleaner, and more efficient.
Metro network extensions have resulted in 56.31 km and 37 new stations being added during the period 1995-1999. Since then, a new objective has been set for the opening by 2003 of another 54 km and 26 new stations.
The expansion of the Madrid Metro network has been carried out at costs substantially below the levels internationally accepted as possible. The Regional Government Secretary of Public Works, Town Planning and Transport has fostered this growth, which will double the size of the 1994 network. In 2003 the needs of underground users will be catered for by 234 stations, 225 km of tunnel infrastructure, 1,600 carriages, and more than 5,000 employees in service.

Metro de Madrid SA, Cavanilles 58, 28007 Madrid, Spain, tel +34 91 379 8805, fax +34 91 379 8995, e-mail dirop@metromadrid.es or visit www.metromadrid.es


The Robbins Company
Hardrock TBMs, Backups and Conveyor Systems

The Robbins Company is famous for its large diameter hard rock TBMs, having designed and manufactured more than 200 to date. Today the company manufacturers a much broader range of tunnelling products. For large scale civil engineering and mining projects, Robbins manufactures hard rock and shielded TBMs, backup systems, rolling stock, continuous conveyor mucking systems, and vertical conveyor mucking systems for shafts. For smaller projects, Robbins manufactures Small Boring Units (SBUs), from 6 ft to as small as 2 ft diameter, for use with auger boring equipment. Finally, with the recent acquisition of Contractors Manufacturing Services, Robbins has now entered the directional drilling industry, offering some of the largest and most powerful rigs on the market.
Whether you're putting in a 6 in water line in Chicago, or 33 ft water tunnel in China, whether your company wants to buy the equipment or lease it, Robbins can provide the tunnelling equipment you need to get the job done.

The Robbins Company, 29100 Hall Street, Solon, OH 44139, USA, tel +1 (440) 248-3303, fax +1 (440) 248-1702. Also at 22445 76th Avenue South, Kent, WA 98032, USA, tel +1 (253) 872-0500, fax +1 (253) 872-0199; and 831 East Main Street, Oak Hill, WV 25901, USA, tel +1 (304) 465-5880, fax +1 (304) 465-5886. e-mail salesdept@robbinstbm.com or visit www.robbinstbm.com


Selwood Ltd
Specialist Pumps

Selwood is the only UK company that manufactures and hires a full range of pumps. Over the last ten years, it has developed a specialist pump hire division and has subsequently become one of the largest pump hirers in the UK following a period of exceptional growth and increase in market share. The hire fleet encompasses some 4, 000 units that span from 2 in to 10 in pumps, both surface and submersible, including Selwood's own new range of 2 in, 4 in and 6 in hydraulic submersible pumps, capable of moving a variety of substances including bentonite, water, sewage and sludge. The units are suitable for a wide range of industrial and construction applications, and the company can also provide advice on any pumping requirement.

Selwood Ltd, Bournemouth Road, Chandler's Ford, Eastleigh, Hants SO53 3ZL, UK, tel +44 (0)23 80266311, fax +44 (0)23 80260906, e-mail pumpsales@selwoodgroup.co.uk or visit www.selwoodgroup.co.uk


Siemens Transportation Systems
Electronics and Electrotechnology

One of the leading companies in the worldwide electronics and electrotechnology sectors, Siemens offers solutions for e-business, communications, industry, transportation, and medical technology, as well as provision of energy and lighting.
Siemens supplies whole systems for the railway industry, mainly for urban transportation, high speed, long distance and regional railways, as well as electrification and signalling for rolling stock and maintenance.

Siemens, Orense, 2, 28020 Madrid, Spain, tel +34 91 514 80 00, fax +34 91 514 80 10, or visit www.siemens.es


Vorholt & Hermeler GmbH & Co.KG
Conveying and Tunnelling Technology

Vorholt & Hermeler (formerly Vorholt & Schega) was established in 1964 as a supplier of equipment to the mining industries. Because of the pit closures in Europe during the seventies and eighties, it was necessary for the company to build up another market. Some ten years ago, they commenced restructuring. The company is now active in the following main fields: Conveying Technology; Tunnelling Technology; Rail Track Technology; and Mining Technology. Recently, V&H has been involved in important large European tunnelling projects such as Wesertunnel in northern Germany; Westerschelde at Terneuzen in The Netherlands; Elbe Tunnel at Hamburg in Germany; and Lötschberg Tunnel at Raron in Switzerland
Scope of Supply includes conveying technology/engineering, belt conveyors, chain conveyors, track systems, rails, sleepers, switch plants and pipe lines.

Vorholt & Hermeler GmbH & Co.KG, Lorenkamp 17, D-45721 Haltern, Germany, tel +49-2364-100, fax +49-2364-10139, e-mail vosch@cityweb.de

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